Calculate Sag Mill Power Draw

Ball Mill Design/Power Calculation

C = distance of centre of gravity or charge from centre of mill in feet a = dynamic angle of repose of the charge N = mill speed in RPM HP = A x B x C x L Where A = factor for diameter inside shell lining B = factor which includes effect of % loading and mill type C = factor for speed of mill

Grinding Mill Computer Model

of the mill data base with only a limited number of variables considered. 3.2 Rod Mill Design A different approach is taken with the rod mill design where equations by Bond and Rowling are used to calculate the mill power draw. The Morgärdshammar equation and the IMM equations are shown for comparison. The method of use is similar to the AM ...

Simulation of a Laboratory Scale Ball Mill via Discrete ...

wear, and power draw in a ball mills through DEM simulation. ... ture in an SAG mill, which are near to those measured experimentally. Addi-tionally, Cleary and Hoyer [14] showed good agreement between DEM simula- ... eighth step is to calculate density. The ninth step is to modify particle position, velocity, and time step. It all of the steps ...

MILL POWER DRAW CERTIFICATION TEST (# 2)

6% balls. The ore has an SG of 3.1, and the mill is operated at 76% solids (by weight) mill discharge slurry. Assume the mill diameter inside the liner is 27.5 ft. Questions a) Calculate the operated 'reference' power draw at the pinion for this mill.

howto calculate ball charge in sag mills - Search

SAG mills mimic the same shortcoming It follows that in order to obtain the specifi c energy SE to achieve a certain transfer size, based on the 80 per cent passing value, an ineffi ciency factor must be applied to the SE of single stage ball mills, rod mills or AG/SAG mills when calculating power according to the Bond Third Theory method...

AG/SAG/Ball Mill - metengineer

AG/SAG/Ball Mill Sizing. Gross Power Draw and Specific Energy Calculator for Autogenous Grinding (AG), Semi-Autogenous Grinding (SAG) and Ball Mills. Exit Mill Calculator.

MODULE #5: FUNCTIONAL PERFOMANCE OF BALL MILLING

Figure 2 illustrates that the total mill power draw multiplied by the classification system efficiency is the effective mill power draw *. The effective mill power draw is the power draw that is applied to the grinding of coarse particles. Figure 2. The "effective mill power draw". Now let's see how the remaining two terms, ore grindability and ...

Ball Mill Design/Power Calculation

If P is less than 80% passing 70 microns, power consumption will be. Ball Mill Power Calculation Example. A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work ...

AMIT 135: Lesson 7 Ball Mills & Circuits – Mining Mill ...

Mill Power Draw. The motor power draw required to turn a mill from rest to the operating speed includes the energy required for the initial starting torque and mechanical arrangements to rotate the mill. It is generally accepted that practical mill power (PM ) is a function of mill capacity and diameter, i.e.,P M = Mill Constant * (Mill ...

Mill drives: the desire for increased power and the ...

SAG mill drives (as GMDs) by some operators and principal motor designers/manufacturers until the reasons for known problems in design or manufacturing were better understood and resolved. Accordingly, the latest 40 ft dia. SAG mill is rated at 29 MW and 78% C.S., with a 42 ft dia. mill built but not yet operational. The more recent option

AMIT 135: Lesson 6 Grinding Circuit – Mining Mill Operator ...

SAG Mill Circuit Example — Gold Processing SAG mill circuit example for gold processing [image: (135-6-3)] AG/SAG Mill. AG/SAG mills are normally used to grind run-off-mine ore or primary crusher product. Wet grinding in an AG/SAG mill is accomplished in a slurry of 50 to 80 percent solids. 2D and 3D simulations of particles in a SAG Mill

CALCULATION OF THE POWER DRAW OF DRY …

For all model based methods, a reliable method to calculate mill power draw for a given mill is required for the calculation of power draw. Morrell (1996) proposed a mathematical model for autogenous, semi-autogenous and ball mills which is based on the motion of grinding charge inside the mill. He also verified his approach with

Optimization of mill performance by using

Mill power Usually, plant operators use mill power readings as an indicator of ball filling degree and, often, try to keep it at the maximum level. It is well known that the mill absorbed power depends on operating parameters other than ball level, such as pulp density and liner configuration. Figure 2 shows that there is no linear relation between

Ball Mill Power Draw Calculation - tulipprojects.in

Calculate Sag Mill Power Draw. The ball mill motor power requirement calculated above as 1400 HP is the power that must be applied at the mill drive in order to grind the tonnage of feed from one size distribution. The following shows how the size or select the matching mill required to draw this power is.

sag mill calculations

SAG Mill Ball Size Evaluator. SAG Ball consumption is "average" at 400 g/t while Ball Mill grinding media (3″ balls) usage in 550 g/t Yet, you add steel and nothing seems to happen, tonnage is not noticeably improved You need more tonnage and could actually use a larger/coarser transfer size from the SAG to Ball Mill.

calculation of ball mill charge

calculation in filling ratio for ball mill. Calculate Ball Mill Grinding Capacity. A) Total Apparent Volumetric Charge Filling – including balls and excess slurry on top of the ball charge, plus the interstitial voids in between the balls – expressed as a percentage of …

Application of Operating Work Indices in Autogenous ...

power draw of AG/SAG and ball mills. Note that the ball mill operating work index is applied only on the portion that needs the additional grinding (Q2), which renders to the AG/SAG mill the credit for the fraction of the material that had been already ground to final product (Q1). To calculate the operating work indices,

Orway Mineral Consultants Canada Ltd. Mississauga, ON ...

The Bond equation is used to calculate ball mill specific energy from T 80to the final product P 80size. The total circuit specific energy is the sum of the SAG mill and ball mill specific energies. W SAG= R (Ms+16000)/(Ms.447.3) (4) W T= K a . K b . W SAG . [10. BWi. (T 80 -0.5-1700-0.5). EF5] + W BM . K BM(5) Where: W

Autogenous and Semi-Autogenous Mills - ScienceDirect

AG/SAG Mill Power. In designing crushing–grinding flow sheets, correct estimations of mill power draw are important as it serves as one of the deciding factors for selecting an option between AG/SAG mills. In most cases, the circuit with the least or optimal power consumption is the preferred choice.

Deep Drawing Force Calculator - CustomPart.Net

Deep Drawing Force Calculator. Calculate the required force to deep draw a piece of sheet metal based on the drawing ratio, sheet thickness, and the ultimate tensile strength of the material. The drawing ratio is a measure of the severity of the drawing operation and is the ratio of the initial blank diameter to the punch diameter.

How To Calculate Optimum Milling Speed From Critical Speed

How to calculate mill critical speed? 2 ... connection with whatsoever critical value of X (SAG milling circuit ... chamber will draw design power at optimum ... critical speed of ball mill formula formula and critical

Orway Mineral Consultants Canada Ltd. Mississauga, ON ...

The SAG Power Index (SPI) test (Starkey & Dobby, 1996) uses a benchscale SAG mill test to - determine the specific energy of an industrial SAG mill. The test is operated in closed circuit and the time required to grind the material to a P 80 of 1.7 mm is used to predict AG/SAG specific energy using Equation

sag mill drawing

GROSS POWER CALCULATOR - SMC Testing. power draw of an AG/SAG mill to drop can be gauged by switching the discharge mechanism choice in the model from grate to overflow when predicting the power draw of an AG/SAG mill. 4 Figure 1 – Measured vs Predicted Motor Input Power . 0 2000 4000 6000 8000 10000 12000 14000

MILLING CONTROL & OPTIMISATION - Mintek

close to the maximum mill power draw. The power-load relationship ... Figures 8 and 9 on the right show results from a gold plant's SAG mill achieved with MillStar's Segregated Ore Feed Controller ... Mill Power Optimisation results for Case Study 2 Figure 9: Feed Control Distribution for Case Study 2.

Effect Of Sag Mill Feed Size Distribution And Ore

calculate sag mill power draw. IV 124 STARTLING EFFECT OF BALL SCATS REMOVAL ON SAG MILL ... Effect Of Sag Mill Feed Size Distribution And Ore. ... and distribution applications such as sag ... Detail About. effect of balls charge on sag mill performance.

TECHNICAL NOTES 8 GRINDING R. P. King

approach to modeling of mill power draw. Trans. Instn. Mining. Metall. (Sect C:Mineral Processing Extr Metall.) 105, January-April 1996 ppC54-C62. Austin LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from ...

A Method of C alculating Autogenous/ Semi-Autogenous ...

of the energy required by a SAG mill. Put another way, the SAG mill energy required according to this statement, is 2.5 times more than the Ab value to produce the same degree of particle breakage. There is a speci fi c gravity factor that affects AG/SAG power draw. The lighter material, in the 2.5 specifi c gravity (SG)

Morrell C-model - SAGMILLING

Morrell C-model. Applies to both SAG and ball mills, with variants for grate-discharge and overflow mills. This model was developed as part of the PhD thesis of Stephen Morrell at the University of Queensland and is the model used in the …

how to calculate to ball mill

Calculation of the power draw of dry multi-compartment ball mills May 6, 2004 In this paper, a new approach for the calculation of the power draw of cement grinding ball mills is proposed. For this purpose, cement grinding circuit data including the operational and design parameters were collected from 14 industrial ball mills, ranging in ...

A mill power equation for SAG mills | SpringerLink

where m p is in kW; D is internal mill diameter (meters), L is internal mill length (meters); J is total fractional charge loading of the mill; J B is the fractional mill filling by balls; ε B is the effective porosity of the charge, taken as 0.3; ρ s and ρ b are true densities of rock and balls (tons per cubic meter), respectively; w c is the weight fraction of rock in water and rock in ...