Steel Rolling Mill Power Calculation

Ball Mill Design/Power Calculation

The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 and maximum and finally the …

LIBRARY Man-Hours Per Unit of Output THE BASIC STEEL …

steel works, and rolling mills (this group of industries is commonly referred to as the basic steel industry) decreased at an average annual rate of 2*8 percent between 19U7 and 1955* Stated the other way around, the output per man-hour increased at a …

Energy Use in US Steel Manufacturing - Stanford University

From the data in Table 1 and Fig. 3 it is apparent that the production of hot metal or pig iron is the most energy intensive process for steel production at roughly 13.5 × 10 9 joules per ton (1000 Kg) of pig iron produced. The basic oxygen furnace is the second most energy intensive process at 11 × 10 9 joules per ton or steel produced. The Electric arc furnace has significantly less energy ...

3 Roll Bending Machine (Working Principle and Rolling ...

With the rapid development of manufacturing, coal-fired power, hydropower, nuclear power and wind power encouraged by the national clean energy policy, also closely followed, pipeline and column tower parts processing needs of large complete sets of plate rolling machine.. Offshore oil and gas, petrochemical, coal chemical industry, heavy duty high-pressure vessel product …

Mill load - roll force, torque, power during steel rolling

The Mill Load application is specifically developed for mill design/operation engineers to calculate roll separating force, rolling torque and power, etc. Typically, load calculation is needed for an existing mill when a new rolling process is applied either with higher reduction or in lower temperature or higher speed, or for a stronger material.

Rolling Mill Power Calculation - Mode Design Berlin

Rolling Mill Power Calculation. Calculator for rolled length of roll of material calculates the rolled length of a roll of material when the outside diameter of the material thickness of the material and the diameter of the hole in the center or the tube on which the material is wound are given. Jaw Crusher.

Load Analysis and Driven Power Calculation ... - MachineMfg

Calculation of driving power 3.1 Lower roller drive moment. The lower roller of the plate rolling machine is the driving roller, and the driving torque on the lower roller is used to overcome the deformation torque T n1 and the friction torque T n2.. In the process of steel plate rolling, the deformation capabilities which stored in AB section of steel plate (see Fig 1a and Fig 2) is …

Calculation Of Motor Power On Rolling Mill

steel rolling mill power calculation pdf epfiscaaladvies nl, understanding rolling process in long product rolling mill, the calculation of roll force and torque in cold strip, rolling mill performance maths in industry org, load analysis of rolls in a rolling mill a comparison of, excell sheet

Roll Pass Designing in Continuous Bar Mills - SlideShare

Roughing mill 28" Roughing mill I1 to C4 Intermediate or stretching mill C5 to C10 Finishing mill 21-Apr-09 Ansar Hussain Rizvi 21-Apr-09 Ansar Hussain Rizvi The purpose of bar rolling is to obtain a long product through changing its shape at each stand.

GENERAL ASPECTS OF ROLL COOLING FOR HOT & COLD …

rolling mill, dedicated roll cooling systems are required to fulfill the required functions. Examples are suitable roll cooling and lubricationsystems to fully utilize the advantages of HSS rolls in hot strip mills, and selective roll cooling systems as a method to control the flatness of the strip in cold rolling mills.

Principles and Applications of Metal Rolling

2.3.3 Formulae for calculation of mean rolling pressure 93 2.4 Rolling Torque and Power 98 2.4.1 Lever arm method 98 2.4.2 Rolling power calculation 101 3. Rolling Practices 104 3.1 Layout of Stands 105 3.1.1 Single stand 105 3.1.2 Multi stands side by side 105 3.1.3 Looping train 106 3.1.4 Two-stand tandem mill 107

Metal Rolling - Manufacturing Process

In a metal rolling process, rolls, stands, bearings, housing, motors, and other mechanical equipment are all a necessary part of the manufacturing operation. The place where all the equipment for metal rolling manufacture is set up is called a rolling mill. Rolling mills often vary in the type, number, and position of rolls.

Steel Rolling Mill Power Calculation

Steel Rolling Mill Power Calculation. 3 the energy lost inpowertransmission system 4 the energy lost in the form of electrical losses in the motor etc torque andpowerin coldrolling poweris applied to therolling millby applying torque to the rolls and by using roll strip tensionthe totalrollingload is distributed over the arc of contact.

Rolling of Metals: Process and Principles (With Diagram)

The rolling process is shown in Fig. 2.1: Rolling is done both hot and cold. It is accomplishes in rolling mills. A rolling mill is a complex machine having two or more working rollers, supporting rollers, roll stands, drive motor, reducing gear, flywheel, coupling gear etc. Rollers may be plain or grooved depends upon the shape of rolled product.

03 rolling of metals - SlideShare

Example: Calculate the rolling load if steel sheet is hot rolled 30% from a 40 mm-thick slab using a 900 mm-diameter roll. The slab is 760 mm wide. Assume μ = 0.30. The plane-strain flow stress is 140 MPa at entrance and 200 MPa at the exit from the roll gap due to the increasing velocity. ... Power is applied to a rolling mill by applying a ...

Rolling process calculator - Fives Group - Fives Group

Your №1 assistant software. OptiMill™ gives access to the main parameters, such as tension, speed, rolling force, mill power, tension reel power, mill torque and neutral coefficient, and guides your operators to make the most efficient operating decisions. For example, thanks to the calculation of the roll geometry, you can choose the best solution for the combination of the …

Steel mill tackles power quality and power factor problems ...

The mill stand motor drives are the largest harmonic producing load on the plant's electrical system. Connected through step-down transformers, these drives are 6-pulse units generating predominantly a 5th harmonic current during operation. From the standpoint of the power supply, the rolling mill is divided into two sections. (See Fig. 1.)

Calculation of Rolling Margin for Reinforced Steel - Civil ...

Rolling margin is percentage of deviation in Sectional weight of Reinforcement steel allowable as per IS codes. Reinforcement steel is extruded from a mould which is made for a particular size e.g. 8mm Dia. When the mould is brand new, the sectional weight of 8mm steel extruded through mould would exact as per IS standard …

power calculation in rolling operation - YouTube

Power calculation in a rolling operationI have published a book for production subject for gate mechanical exam.https://

Control, Automation and the Hot Rolling of Steel - JSTOR

inversely proportional to exit gauge. The rolling of the strip also involves high forces and powers on the mill stands: forces can reach 3000 t and the power to drive each stand 10 MW or more. Strip rolling is a complex combination of batch and continuous processing. As each piece approaches the mill, the machinery must be individually set up ...

The Calculation of Roll Force and Torque in Hot Rolling Mills

Abstract. Equations are derived for the normal roll pressure, specific roll load and torque in hot rolling mills, using the condition for plastic deformation in rolling derived by Orowan, together with von Kármán's equation of equilibrium. Although applying strictly to the rolling of ideal plastic-rigid materials, these equations may be ...

Modernization of Mill Power Systems for Better Control …

Modernization of Mill Power Systems for Better Control and Visualization Brian Clark Schweitzer Engineering Laboratories, Inc. Tim Burttram Cascade Steel Rolling Mills, Inc. Presented at AISTech 2014 – The Iron & Steel Technology Conference and Exposition Indianapolis, Indiana May 5–8, 2014

STEEL PLANT PERFORMANCE, POWER SUPPLY SYSTEM …

The short time varying load, as occurs in rolling mills, and largely represented by electric arc furnaces (EAFs) with their almost instantaneous fluctuations in both active and reactive power, are the main sources of disturbance. The interconnection point in the grid between the power utility and the steel plant, generally designated

Rolling Mill - an overview | ScienceDirect Topics

2.1 Experimental set up. A Hille-100 rolling mill with rolls of 225 mm diameter and 254 mm length, driven by a variable speed DC motor of 75 horse power, was used. The maximum rolling force, torque and speed are 1500kN, 13kN-m and 70 rpm respectively. The sensor roll nitrided surface hardness is 65 to 70 HRC.

POWER IN ROLLING - idc-online

3. The energy lost in power transmission system. 4. The energy lost in the form of electrical losses in the motor etc., Torque and Power in Cold Rolling *Power is applied to the rolling mill by applying Torque to the rolls and by using roll strip tension.*The total rolling load is distributed over the arc of contact.

Deformation Processing - Rolling - IIT Bombay

– Calculate roll separation force ("rolling force") and torque – Processing Limits – Calculate rolling power. Prof. Ramesh Singh, Notes by Dr. Singh/ Dr. Colton 13 Flat Rolling Analysis • Consider rolling of a flat plate in a 2-high rolling mill

ROLLING - Rajagiri School of Engineering & Technology

The roll radius is 300 mm, and the rolls rotate at 100 rpm. Calculate the roll force and the power required. For annealed copper, it has a true stress of about 80 Mpa in the unstrained condition and at a true strain of 0.223, true stress is 280 Mpa. FOUR HIGH ROLLING MILL PROBLEMS AND DEFECTS IN ROLLED PRODUCTS

Rolling mill calculation pdf

An improved calculation method for rolling pressure and load torque of electrical drive. torque speed and power calculations pdf for mill – BINQ Mining. Nov 30, 2012· Mill load – roll force, torque, power during steel rolling mill power and torque, The strip thickness is reduced at each rolling pass and the strip width increases mills are ...

Chapter 3 Torsion - ncyu.edu.tw

A solid steel shaft in a rolling mill transmits 20 kW of power at 2 Hz. Determine the smallest safe diameter of the shaft if the shear stress τ w is not to exceed 40 MPa and the angle of twist θis limited to 6°in a length of 3 m. Use G = 83 GPa. Solution Applying Eq. …

A solid steel shaft in a rolling mill transmits 30kW of ...

Answer (1 of 3): Start from calculating torque: T=9550 cdot frac{P}{n} tag*{} where: P - power in kW, n - rotational speed in rpm (f [Hz] cdot 60) In this case: T=9550 cdot frac{30}{5 cdot 60}=955 Nm tag*{} Then use the formula for maximum shear stress in a solid circular shaft: ...